E-FAB Photo Chemical Machining (PCM), Photo Chemical Etching, Precision Machining, Micro Etching, & CNC Machining Alternatives
Metal Etching Micro Photo Fabrication
CNC Machining Manufacturing FAB Alternatives
E-FAB provides manufacturing and fabrication using PCM & photo etching technologies, to build hybrid circuits, mil spec projects, and manufactured ultra precision thin metal parts. Check out our formed micro bumps and micro switch contacts.
Customer’s Cavity Backed Spiral Antennas Assemblies
E-FAB produces precision fine line machined parts using PCM, photo etching, and micro chemical milling processes. Contact E-FAB sales & engineering for a antenna quote now.
Here is a bit of an overview about the PCM processes: photo chemical machining, photo etching, and chemical milling involves the exact removal of material from a thin metal sheet by various processes. The thin metal parts can then be formed (precisely bent with etched bend lines formed at the exact desired bend locations on the metal) into a variety of complex shapes. Photo chemical machining and the micro chemical milling processes can precisely etch lines and spaces on all types of metals with detailed accuracies. Alloys such as: Kovar, nickel, brass, beryllium, copper, stainless steel, aluminum, and others are included for PCM fabrication by E-FAB. This process is also used for creating specialty flex circuits, plus in manufacturing and engineering of other rigid-flex designs and rigid PCB technologies. This results in a burr free part with very close tolerances. Take a detailed view of the fabricated antenna elements example parts for details to give you some ideas of what can be produced using E-FAB PCM technology.
Manufacturing, Engineering, & Design Support Services
E-FAB, Inc. provides engineering and design customer support services through all project phases of development to production.
We’ve helped our customers engineer special applications & unique products from the prototype design and development phases, then carried the project through to mass production work. There have been numerous specially engineered development projects, hybrid & mil-spec work projects that are of a proprietary nature which are being used in diverse industries. Through our technical help and manufacturing, engineering, and design support services, we can help you in your special applications and unique designs. Feel free to contact us today with specific questions.
Precision Formed Micro Contact Bumps
Read more about E-FAB’s amazing formed micro bumps for switch contact points and for various other types of contact point applications. However, contact points are not the only application for our E-FAB micro bumps. We are continually seeing new ways customers are using our E-FAB micro bump technology, and integrating it into a wide variety of products, applications, and industries. Contact E-FAB for more about our micro bump technology today.
Types of Products Manufactured by E-FAB
The following is an E-FAB PCM products sampling; listing various types of precision high quality burr free, chemically machined components, provided for our customers.
- Space Fed Lens Antennas
- Space Borne Etched Antenna Membranes
- Machined forming dies formed contacts.
- Milling, etched RFID tracker antenna fabrication geometries arrays,
Teflon bonding. - Micro bumps, micro contacts
- Engineering change orders: flexible jumpers traces add-a-trace™
- Specialty FAB, flex circuits, leadframes
- Interconnect interposers for stacked memory devices and other components.
- RF shields power EMI and RFI shielding
- Electromagnetic shielding cages
- Lids, step lids for hybrid packages
- Screens, filter mesh screen. Filters for fine particulates, and EMI filters and RFI filters mesh screens
- Printed circuit board hardware components: heat sinks, PCB jumpers, shims, stiffeners, carriers, thermal layers, planes, frames, etc.
- Dielectric coated copper conductors
- Insulated contact, non-insulated contacts
- Precise manufacturing of specialized tooling
- Etched encoder disks, encoder strips
- Etched ultra precision metal scales
- Semiconductor lead frames
- Gimbals springs
- Surface mount solder screening stencils
- Bus bars
- Actuator bands
- Miniature ornaments & decorative designs etching
- Shielding photo etching
- Etched septum filter inserts
- Complex shaped formed and bent thin metal widgets
E-FAB, Serves the Following Industries and More:
Serving the aerospace, communications, computer, defense, electronic, hybrid circuits, rigid flexible circuit, interconnect, laser, dental, medical, instrumentation, micro electric circuits, microwave, military, ordinance, optical, power semiconductor, semiconductors, RFID, RF, microwave antenna fabrication, interconnect interposers for stacked memory modules, tactical, weapons systems, plus other high tech OEMs.
Engineers and purchasing managers, please be aware; E-FAB accepts all major credit cards and can get started immediately with your prototype orders. Contact E-FAB today.With E-FAB and our photo chemical machining, photo etching, and micro chemical milling processes, along with our CNC micro fabrication techniques for close tolerance manufacturing procedures; you have many possibilities in having E-FAB produce a wide variety of precision etched metal parts & components for your unique engineering designs. Our staff is in place for help in engineering, prototype design, & mass production phases on diverse types of etched metal parts projects. Our engineers will gladly take the time to evaluate your design requirements. For prompt delivery, superior quality, prototypes, and all development projects are welcome too; contact E FAB. Call toll free 800.600.3322
EMI and RFI Shield Frames
Unique Thin Metal Parts & Complex Shapes Manufactured by E-FAB
Find Out What E-FAB PCM Can Do For You
Fine Screen Mesh for RFI and EMI Filtering and Fine Particle Filters
Screen Mesh Particle Filters, EMI & RFI Screen Mesh Shields, Fine Mesh Screens at E-FAB
Micro chemical machining, metal photo etching, & milling projects. No precision etching job is too small or too big for E-FAB.
Types of Metal, Alloys, and Composite Materials Used in Manufacturing
The machining of thin metal parts made of copper, beryllium copper, brass, bronze, tin, nickel, nickel silver, molybdenum, steel, stainless steel, spring steels, Monel, aluminum, magnetic alloys, Duroid laminates, polyimides, Teflons, ceramic substrates, Kovar, and other common and exotic materials are all ideally suited to be fabricated using the photo chemical machining and photo micro etching processes.
Contact E-FAB today for a sales quote.
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